Find out where your production line wastes energy — in 10 working days.
virtauto analyzes selected energy windows on one production line and shows when load reduction is operationally safe — and when it is not. Read-only. No IT project. No production intervention.
Most factories have energy data. Few have decision logic.
Energy dashboards show consumption. Production systems show cycle status. But they rarely answer the operational question that matters: Can we reduce load now without risking quality, takt or stability?
They show peaks, but not whether an intervention is admissible.
Quality gates, protected stations and responsibility must be explicit.
Every output is bounded, explainable and reviewable.
No recommendation without reasoning and trace.
The Assessment Sprint
The Assessment Sprint is the smallest useful entry point: one line, one use case, selected energy windows, clear output.
We analyze 2–3 energy windows using existing data and deliver a documented Decision Report.
- Use case definition and signal mapping
- Admissibility check: buffer, cycle, quality
- Decision Trace: ALLOW / HOLD / BLOCK
- Estimated savings and CO₂ effect
- Recommendation: pilot yes/no
A bounded Decision Layer on one selected production line with weekly advisory output and operator review.
- Read-only signal connection
- Decision logic calibration
- Weekly advisory reports
- Governance contract output
- Rollout recommendation
Scaling the decision pattern across comparable lines and broader industrial decision products.
- Scale by line family
- Standardize governance patterns
- Reusable decision layer
- Management reporting structure
10 working days. Clear output. Low risk.
What we need. What you get.
- Energy consumption data
- Line or cycle status
- Buffer information
- Quality gate posture
- Short context call with production or energy lead
- Advisory Report, 4–6 pages
- Decision Trace
- Estimated savings potential
- Governance logic
- Pilot recommendation
- No write access
- No MES or PLC intervention
- No black-box recommendation
- No autonomous execution
- HOLD if evidence is insufficient
- BLOCK if constraints are violated
- Every recommendation is reviewable
- Every output includes reasoning
Bounded. Explainable. Safe by default.
virtauto does not optimize blindly. It checks whether optimization is allowed under current operational conditions.
- Advisory-only. No autonomous execution.
- Default HOLD when evidence is missing or stale.
- Protected stations cannot be delayed.
- Quality and cycle stability take precedence over cost savings.
- Every recommendation is limited to one line and one time window.
- Operator or production lead review is required before action.
{
"assessment_id": "VA-AS-2026-001",
"line": "Doorline-FL · BIW Bodyshop",
"window": "02:30 – 06:30",
"takt_posture": "OK",
"buffer_fill": 5,
"quality_gate": "OK",
"admissibility": "PASS",
"recommendation": "ALLOW",
"reasoning": "Buffer adequate · quality gate clear · protected station not affected",
"operator_review": "REQUIRED before execution"
}
Request an Assessment Sprint.
First conversations take 30 minutes. We jointly assess whether an Assessment Sprint makes sense for your line.
Start with one line, one use case, one decision window.
Send a short request and we will respond with a concrete proposal for an initial conversation.
Request Assessment Sprint →